Closure having user-modifiable functionality

ABSTRACT

A closure includes a one-piece integrally molded plastic shell having a shell portion that is engageable with a container such that said closure is adapted to function in cooperation with the container in a first predetermined mode of operation, such as a child-resistant mode of operation. The shell portion is selectively removable by a user such that the closure is then adapted to function in cooperation with the container in a second predetermined mode of operation different from said first mode of operation, such as a non-child-resistant mode of operation.

The present invention is directed to plastic closures, and more particularly to a closure that can be modified by a user to change the functionality of the closure. In the specific embodiment disclosed, for example, the closure can be modified by a user from child-resistant to non-child-resistant operation.

BACKGROUND AND SUMMARY OF THE INVENTION

It is a general object of the present invention to provide a plastic closure that can be modified by a user to alter its functionality or mode of operation.

A closure in accordance with one aspect of the invention includes a one-piece integrally molded plastic shell having a shell portion that is engageable within a container such that the closure is adapted to function in cooperation with the container in a first predetermined mode of operation. The shell portion is selectively removable by a user so that the closure is adapted to function in cooperation with the container in a second predetermined mode of operation different from the first mode of operation. In the disclosed embodiment of the invention the shell portion is frangibly connected to the shell and includes structure that is cooperable with the container in a child-resistant mode of operation. Removal of the shell portion by a user thus converts the closure for operation in a non-child-resistant mode of operation.

In accordance with a second aspect of the invention, there is provided a method of making a closure that is adapted to be converted by a user between first and second differing modes of operation in cooperation with a container. A one-piece integrally molded closure shell is provided with a portion frangibly connected to the shell, such as a band having child-resistance structure frangibly connected to the shell. The portion is adapted to cooperate with a container to operate in a first mode of operation—e.g., a child-resistant mode of operation—and the closure shell is adapted to cooperate with the container in a second mode of operation—e.g., a non-child-resistant mode of operation—when the portion is removed by a user.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention, together with additional objects, features, advantages and aspects thereof, will be best understood from the following description, the appended claims and the accompanying drawings, in which:

FIG. 1 is a cross-sectional view of a child-resistant package according to one exemplary embodiment of the present invention;

FIG. 2 is a partial cross-sectional view of a closure of the child-resistant package of FIG. 1; and

FIG. 3 is an exploded partial cross-sectional view of the closure of FIG. 2.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

FIG. 1 illustrates a child-resistant package 10 that is substantially similar to that disclosed in U.S. Pat. No. 5,899,348, except for the inventive features of the present invention, which will be described in detail below. U.S. Pat. No. 5,899,348 is assigned to the assignee hereof and is incorporated by reference herein. The child-resistant package 10 includes a cylindrical plastic vial or container 12 which has one or more surface manifestations or external threads 14 on a finish 16, and optionally has a radial flange 18 below the threads 14. The present invention discloses the use of threads 14, but it is contemplated that any surface manifestations may be used, including bayonet features and the like. A child-resistant element, such as a deflectable tab or release element 20, is formed on the container 12, preferably at a circumferential interruption or space in the radial flange 18. The deflectable release element 20 includes an integral cantilevered stop element or lug 22 that extends axially upwardly from the release element 20. The cantilevered lug 22 also extends generally circumferentially in the same direction as a downward-threading spiral direction of the threads 14, and terminates in an axial stop surface 24. As defined herein, threading and unthreading generally corresponds to the terms applying and removing, and more specifically corresponds to the terms rotating, pulling, and the like.

Referring to FIGS. 1-3, the child-resistant package 10 further includes a plastic closure 26. Closure 26 in the illustrated embodiment includes a one-piece integrally molded shell having a base wall 28 and a skirt 30 with one or more internal manifestations or threads 32. The axial edge of skirt 30 is integrally connected—i.e., as molded—to a band 38. This integral connection is a frangible connection, such as by a frangible web or a circumferential array of frangible bridges 44. A child-resistant element, such as a locking lug 48, extends axially downwardly from the ledge 40 of band 38 and radially inwardly from the band skirt 42. More than one locking lug 48 may be provided, but the quantity preferably corresponds to the quantity of threads on the container finish and closure skirt. The locking lug 48 also includes a chamfered surface 50 to facilitate application of the closure 26 to the container 12.

Closure 26 is applied to container 12 by downwardly rotating the closure over the finish 16 of the container 12 so as to engage the threads 32 of the closure 26 with the threads 14 of the container 12. Before the closure 26 abuts the finish 16 of the container 12, the locking lug 48 traverses freely over the cantilevered lug 22 and deflects the cantilevered lug 22 downwardly in the process. Once the locking lug 48 has deflected and passed over the cantilevered lug 22, the cantilevered lug 22 snaps back to its original upwardly extending orientation. Thus, if one attempts to open the child-resistant package by rotating the closure 26 in an unscrewing or upward threading direction, the locking lug 48 will confront the axial stop surface 24 of the cantilevered lug 22 and thereby prevent the closure 26 from rotating any further. Accordingly, the closure 25 will not be removable from the container 12, unless the child-resistant feature is defeated. The child-resistant feature of the present invention may be temporarily defeated by first depressing the release element 20 with a user's thumb or finger. Depressing the release element 20 in a radially inward and axially downward direction tends to pull the cantilevered lug 22 in an axial direction out of engagement or confrontation with the locking lug 48 of the closure 25. Once this is done, the closure 25 may be further rotated in the upward threading direction until the threads 32 of the closure 25 disengage from the threads 14 of the container 12 to remove the closure 26 and thereby open the container 12.

There are, however, circumstances in which it may be desired permanently to defeat the child-resistant feature of the present invention, such that the child-resistant package 10 is converted to a non-child-resistant package. In other words, the child-resistant package 10 is capable of operating in two modes: a child-resistant mode as originally provided and a non-child-resistant mode as modified. The child-resistant feature may be permanently defeated by removing or separating the band 38 from the skirt 30 of the closure 26, with the closure removed from the container, as depicted in the exploded view of FIG. 3. After the band is removed or separated from the closure 26, the closure 26 will function in a non-child-resistant manner. Referring to FIG. 2, the band 38 may be separated from the skirt 30 of the closure 26 in any desired manner. For example, in one method, the band 38 may be separated by removing the closure 26 from the container 12, gripping the base wall 28 and/or skirt 30 with one hand, gripping the band 38 with another hand, and pulling in opposite directions to break the frangible bridges 44 and thereby separate or remove the band 38 from the closure shell. Band 38 may also be severed from the shell.

There has thus been disclosed a closure, a closure and container package, and a method of manufacture that satisfy all of the objects and aims previously set forth. The present invention has been disclosed in conjunction with one exemplary embodiment thereof, and a number of modifications and variations have been discussed. Other modifications and variations will readily suggest themselves to persons of ordinary skill in the art in view of the foregoing description. For example, the invention has been disclosed in conjunction with a one-piece closure. However, additional closure elements, such as liners or other sealing elements, can be provided without departing from the disclosure. Furthermore, the invention has been disclosed in conjunction with converting a child-resistant closure to a non-child-resistant closure; however other implementations are contemplated. Indeed, the invention is intended to embrace all modifications and variations as fall within the spirit and broad scope of the appended claims. 

1. A closure that includes a one-piece integrally molded plastic shell having a shell portion that is engageable with a container such that said closure is adapted to function in cooperation with a container in a first predetermined mode of operation, said shell portion being selectively removable by a user such that said closure is adapted to function in cooperation with the container in a second predetermined mode of operation different from said first mode of operation.
 2. The closure set forth in claim 1 wherein said shell portion is integrally frangibly connected to said shell and adapted for permanent removal from said shell permanently to convert said closure to said second mode of operation.
 3. The closure set forth in claim 2 wherein said closure includes a skirt, and said portion comprises an annular band integrally frangibly connected to said skirt, said band having at least one lug for cooperating with a container in a child-resistant first mode of operation, and said band being permanently removable from said skirt such that said closure is adapted to cooperate with the container in a non-child resistant second mode of operation.
 4. The closure set forth in claim 2 wherein said portion is frangibly removable from said shell with the closure removed from the container.
 5. A package that includes: a container having a finish and a closure with a one-piece integrally molded shell, said closure shell being receivable on said finish to close the package, said closure shell having a portion that is engageable with said container such that said closure is adapted to function in cooperation with said container in a first predetermined mode of operation, said shell portion being selectively permanently removable by a user such that said closure is adapted to function in cooperation with said container in a second predetermined mode of operation different from said first mode of operation.
 6. The package set forth in claim 5 wherein said shell portion is integrally frangibly connected to said shell.
 7. The package set forth in claim 6 wherein said portion is frangibly removable from said shell with the shell removed from the container.
 8. The package set forth in claim 7 wherein said closure includes a skirt, and said portion comprises an annular band integrally frangibly connected to said skirt, said band having at least one lug for cooperating with a container in a child-resistant first mode of operation, and said band being removable from said skirt such that said closure is adapted to cooperate with the container in a non-child resistant second mode of operation.
 9. A closure that includes a one-piece integrally molded shell having a skirt, at least one internal thread on said skirt for mounting the closure to a container, a radially outwardly extending axially facing ledge at an end of said skirt, at least one internal lug on said ledge for engagement with a lug on a container on which said closure is mounted, said ledge being frangibly connected to an edge of said skirt for removal by a user to convert said closure from a child-resistant closure to a non-child-resistant closure.
 10. A method of making a closure that is adapted to be converted by a user between first and second differing modes of operation with a container, said method including the step of: providing a closure that includes a one-piece integrally molded shell with a portion frangibly connected to said shell, said portion being adapted to cooperate with a container to operate in said first mode of operation and said shell being adapted to cooperate with the container in said second mode of operation with said portion removed.
 11. The method set forth in claim 10 including the step of: mounting said closure to a container with said portion attached, such that said closure must be removed from the container to remove said portion.
 12. A closure including a shell having a separable portion that is engageable with a container such that said closure is adapted to function in cooperation with said container in a first predetermined mode of operation, said separable portion being removable by a user such that said closure is adapted to function in cooperation with said container in a second predetermined mode of operation different from said first mode of operation.
 13. The closure as set forth in claim 12 wherein said first predetermined mode of operation is child-resistant and said second predetermined mode of operation is non-child-resistant.
 14. The closure set forth in claim 12 wherein said separable portion is integrally frangibly connected to said shell.
 15. The closure set forth in claim 14 wherein said shell includes a skirt, and said separable portion is integrally frangibly connected to said skirt, said separable portion having at least one lug for cooperating with said container in said first mode of operation, and said separable portion being removable from said skirt such that said closure is adapted to cooperate with said container in said second predetermined mode of operation.
 16. The closure set forth in claim 15 wherein said separable portion is a band that is frangibly removable from said skirt with said cap removed from said container.
 17. A package including: a container having a finish, and a closure receivable on said finish of said container to close said closure and container package, said closure having a shell and a separable portion that is engageable with said container such that said closure is adapted to function in cooperation with said container in a first predetermined mode of operation, said separable portion being removable by a user such that said closure is adapted to function in cooperation with said container in a second predetermined mode of operation different from said first mode of operation.
 18. The package set forth in claim 17 wherein said first predetermined mode of operation is child-resistant, said second predetermined mode of operation is non-child-resistant.
 19. The package set forth in claim 17 wherein said separable portion is integrally frangibly connected to said shell.
 20. The package set forth in claim 19 wherein said shell includes a skirt, and said separable portion is integrally frangibly connected to said skirt, said separable portion having at least one lug for cooperating with said container in said first mode of operation being a child-resistant mode of operation, and said separable portion being removable from said skirt such that said closure is adapted to cooperate with said container in said second predetermined mode of operation being a non-child-resistant mode of operation.
 21. The closure set forth in claim 20 wherein said separable portion is a band that is frangibly removable from said skirt with said closure removed from said container.
 22. A closure that includes: a shell including a skirt with at least one internal thread on said skirt, and a radially outwardly extending axially facing band attached to said skirt, said band including at least one internal lug, said band being frangibly connected to said skirt for permanent removal by a user to convert said closure from a child-resistant closure to a non-child-resistant closure.
 23. A method of making a closure that is adapted to be converted by a user between first and second differing modes of operation with a container, said method including the step of: providing a one-piece integrally molded closure that includes a shell with a portion frangibly connected to said shell, said portion being adapted to cooperate with a container to operate in a first mode of operation and said closure being adapted to cooperate with the container in a second mode of operation with said portion removed.
 24. The method set forth in claim 23 including the step of mounting said closure to a container with said portion attached in such a way that said closure must be removed from the container to remove said portion.
 25. A closure for a child-resistant package in combination with a container having at least one child-resistant element, said closure including a shell having a separable portion frangibly connected to said shell, said separable portion having at least one child-resistant element for engagement with said at least one child-resistant element of said container.
 26. A method of using a child-resistant package, said method including the steps of: holding a closure having a frangibly connected band portion with at least one child-resistant element thereon, separating said frangibly connected band portion from said closure permanently to defeat a child-resistant feature of the child-resistant package, and threading and unthreading said closure with respect to a container.
 27. The method set forth in claim 26 wherein said package is provided with said closure, including said child-resistant band, is initially threaded onto the container, further including the steps of: disengaging said at least one child-resistant element of said closure from said container, unthreading said closure from said container, removing said frangibly connected ring portion from said closure, threading said closure to said container, and unthreading said closure from said container without having to further disengage said at least one child-resistant element. 